FREQUENTLY ASKED QUESTION ABOUT
THE TEAM RESPONSIBLE FOR THE MILL'S CREATION .
1. WHO IS THE TECHNICAL EXPERT HEAD OF THE ORGANIZATION :
MR. JADHWANI C. P. , , A CHEMICAL ENGINEER .
2. WHAT IS HIS BACK GROUND
HE IS A GRADUATE FROM LEADING COLLEGE OF ENGINEERING OF INDIA ( INDIAN INSTITUTE OF TECHNOLOGY VERY WELL KNOWN AS IIT ) HAS QUALIFICATION IN CHEMICAL ENGINEERING .
3. HOW MANY YEARS HE HAS WORKED / EXPERIENCED IN THE RELEVANT FIELD
HE HAS WORKED IN THE DISPERSIONS BUSINESS FOR LAST OVER 22 YEARS . WITH THE DEEP KNOWLEDGE OF CHEMICAL AND IT’S BEHAVIOR AND PROCESS REQUIREMENT , THE MACHINES ARE DESIGNED TO TAKE CARE OF THE REQUIREMENT OF LATEX INDUSTRY .
4.  HOW MANY YEARS THE COMPANY HAS BEEN EXISTING :
THE COMPANY HAS BEEN SERVING THE INDUSTRY FOR LAST OVER 12 YEARS .
4. .WHAT ARE QUALITY ASSURANCE PROGRAM RUN IN THE MANUFACTURING STAGE
WE HAVE RAW MATERIALS INSPECTIONS , TESTING OF CRITICAL COMPONENTS / INPUT DONE , CERTIFICATIONS OBTAINED FROM THE VENDOR TO ENSURE THE
PERFECTION IS AC ACHIEVED AND MAINTAINED .
THE MANUFACTURING PROGRAM ENVISAGES THE STAGE TO STAGE CHECKING OF PARAMETERS OF MACHINING BEING STRICTLY ENFORCED .
5. WHAT ARE SERVICES OFFERED BY YOUR TEAM .
WE OFFER THE INTERNATIONALLY ACCEPTED AND APPROVED PEARL GRINDER MILL , FOR WORLD WIDE INSTALLATIONS , OUR SENIOR ENGINEER IS DEPUTED TO THE SITE OF PLANT , HE IS HELPED BY THE BUYER'S TECHNICAL TEAM TO SET UP THE MILL , CONNECT THE POWER AND OTHER UTILITIES TO THE MILL , CHECK THE MILL FOR THE ALIGNMENT , SHOW THE MILL IN THE OPEN CONDITION TO THE TECHNICAL TEAM OF BUYER EXPLAIN THE SILENT FEATURE OF MILL ,
ENGINEER THEN RUNS THE MILL FOR 3 - 4 DAYS , EVEN IF REQUIRED FOR THE MORE TIME , TO MAKE SURE THE ALL ASPECTS OF MILL'S RUNNING , QUALITY ASSURANCE , PREVENTIVE MAINTENANCE ETC. ARE PROPERLY LEARNED BY THE TECHNICAL TEAM , RESPONSIBLE FOR THE MILL .
5. FURTHER , IF OUR ENGINEER IS VISITING THE SAME AREA OR THE SURROUNDING AREA ,
HE DOES CONTACTS THE BUYER TO FIND OUT IF THEY NEED HIS SERVICES FOR THE MILL ,
IF REQUIRED HE HELPS THEN TO CARRY OUT THE ROUTINE PREVENTIVE MAINTAIN TOO .
6. ARE THE COMMISSIONING CHARGES PAYABLE BY THE BUYER
NO , THERE ARE NO COMMISSIONING SERVICE CHARGE / PREVENTIVE ROUTINE MAINTENANCE HELP EXTENDED .

 

FREQUENTLY ASKED QUESTIONS  ABOUT PEARL GRINDER MILL'S
SUPER PERFORMANCE &  ECONOMY
1. WHAT ARE THE PRODUCTION RATINGS FOR THE MILL
WE HAVE RANGE OF MILLS WITH THE PRODUCTION RATINGS OF
250 , 500 , 750 , 1000 , 1250 , 1500 , 1750 , 2000 , 2000 , 2500 KGS PER 8 HOURS SHIFT ,  OF
SUPER FINE  MILLED SLURRY  (  WITH 1 - 2 MICRONS QUALITY )  .
2- A. HOW MANY DIP LINES CAN ONE / SINGLE MILL ( ONE SHIFT ) PRODUCTION CATER TO ?
THE SMALLEST MILL IS GOOD FOR 2 TO  3 DIP LINE GLOVES LINE  ,
THE BIGGEST MILL IS GOOD FOR  25 TO 30 DIP LINE GLOVES LINE  .
2- B . HOW MANY DIP LINES CAN ONE / SINGLE MILL ( TWO  SHIFT ) PRODUCTION CATER TO ?
THE SMALLEST MILL IS GOOD FOR 4 TO  6 DIP LINE GLOVES LINE  ,
THE BIGGEST MILL IS GOOD FOR  50 TO 60 DIP LINE GLOVES LINE  .
3. HOW IS PEARL GRINDER MILL HAS SUCH HIGH PRODUCTION RATINGS
WE ARE USING A DIFFERENT MILLING TECHNIQUES , WE USE THE HIGH VELOCITY , UNDER POSITIVE PRESSURE TECHNIQUES TO ACHIEVE THE AIRLESS , QUICK DISPERSIONS ROUTE .
THE GRINDING MEDIA IS MOVING AT 40,000 METERS PER HR i.e.  11 METERS / SEC .
THIS IS IMPARTING HIGH KINETIC ENERGY TO THE GRINDING MEDIA . THE HIGH ENERGY RELEASE BY WAY OF IMPACT TO THE CHEMICAL SUSPENSION , MAKES THE SPONTANEOUS BREAKDOWN OF CHEMICAL PARTICLES IN THE FINE RANGE OF 1 - 2 MICRONS IN SHORT TIME OF 4 - 6 MINUTES ONLY .
4. WHAT ABOUT THE CONTAMINATION'S IN THE MILLED SLURRY .
THE MILL IS HYGIENICALLY DESIGNED KEEPING IN MIND THE PROCESSED / MILLED PRODUCT IS USED FOR THE MANUFACTURE OF MEDICAL DEVICES LIKE GLOVES , CONDOMS , CATHETERS . THE CONTACT PARTS ARE IN AISI  STAINLESS STEEL FOR STRILE APPLICATIONS / TEFLON / RUBBER / CO- POLYMER .
OUR MILLS HAVE BEEN USED FOR OVER LAST MANY YEARS WITH NO COMPLAINT FROM OUR CUSTOMER , A SOURCE OF CONFIDENCE WE HAVE TO OFFER THE MILL .
5. HOW DO YOU ADJUST THE FLOW RATE ON THE MILL
VARIABLE SPEED DRIVE IS MOUNTED ON THE PUMP SYSTEM TO TAKE CARE OF REQUIREMENT , FURTHER THE MILL HAS HIGH SPEED WASH CYCLE TO REDUCE THE CHANGE OVER / WASHING TIME AT THE END OF MILLING OPERATIONS AT THE END OF THE DAY
6 WHY WE SEE THE RECOMMENDATIONS COMING FROM YOUR SIDE TO HAVE SINGLE MILL FOR THE FULL GLOVES PLANT ??
THE CONVENTIONAL BALL MILL HAS LIMITATION OF TIME AND BATCH VOLUME IT CAN PROCESS , FURTHER DIFFERENT CHEMICALS HAS DIFFERENT TIME CYCLE , FORCING THE USERS TO ADOPT MANY MILLS TO TAKE CARE OF EVEN A SMALL GLOVES PLANT OF 2 - 3 DIP LINES GLOVES PLANT .
HENCE THE USER FACED QUESTION TO GO FOR SMALL PEARL GRINDER MILL IN NUMBER TO TAKE CARE OF LIMITATION OF OPERATIONS  OF THE BALL MILLS .
PLEASE NOTE THE PEARL GRINDER MILL IS BASED ON DIFFERENT UNIQUE TECHNICAL CONCEPT HENCE WE ARE FAR AWAY FROM THE CONVENTIONAL METHOD , WE STRONGLY ADVICE THE CUSTOMER TO HAVE A SINGLE MILL ,
WHICH IS A FAIL SAFE AND RELIABLE FOR LONG TERM RUNNING
FURTHER THE DIFFERENT CHEMICALS DO HAVE THE SAME PROCESSING TIME
HENCE ALL THE CHEMICALS CAN BE EASILY MIXED TOGETHER AND
THEN MILLED FOR THE EASY WORKING OF COMPOUNDING DEPT. OR
COULD BE INDIVIDUALLY MILLED TOO ,
WE HAVE THE FAST WASH CYCLE FACILITY TO CLEAN THE MILL IN JUST 15 MINUTES TIME
AND THEN THE MILL IS READY TO RUN THE NEXT CHEMICAL BATCH .
7. CAN WE KNOW THE MAIN TECHNOLOGICAL DIFFERENCE BETWEEN
THE PEARL GRINDER MILL AND THE CONVENTIONAL BALL MILLS ??
THE PEARL GRINDER MILL USES THE MODERN , HI TECH ZIRCON BEADS , THE ZIRCON BEADS ARE NON POROUS WITH HIGH SPECIFIC GRAVITY . WITH HIGH HARDNESS .
HENCE THIS BALL HAVE VERY LOW WEAR FACTOR AND THEY DO NOT BREAK , THUS THE SERVICE LIFE IS VERY HIGH , MAKING THE MILL VERY ECONOMICAL TO RUN .
THE BALL MILL USES AGE OLD FASHIONED PORCELAIN BALLS . THE PORCELAIN BALLS ARE RELATIVELY POROUS AND LOW ON SPECIFIC GRAVITY , LOW ON THE HARDNESS , MAKING THE BALLS TO WEAR FAST , BREAKS / SHATTERS FAST

 

FREQUENTLY ASKED QUESTION ABOUT THE COSTS OF MILL.
1. THE COST OF MILL IS HIGH .
CERTAINLY NOT , AS WE HAVE BEEN USING EXOTICALLY ENGINEERED RAW MATERIALS .
2. WHY THE EXOTIC RAW MATERIALS ARE INCORPORATED ON THE MILL ?
WE FIRMLY BELIVE THAT THE MILL AT SITE MUST WORK FOR A LONG TIME TROUBLE FREE , FAIL SAFE WORKING FOR THE ENTIRE BENEFIT OF THE USER . FREQUENT BREAKDOWN OF THE MILL ARE COSTLY IN TERMS OF LOSSES OF PRODUCTION VALUES .
3. HOW YOU ARE PLACED IN THE PRICE COMPARISON TO EUROPEAN / JAPANESE. AMERICAN MILLS ??
WE ARE LOCATED IN BOMBAY INDIA , WE HAVE UNIQUE BENEFITS OF INDIA’S RICH TECHNICAL EXPERTISE AVAILABLE AT VERY REASONABLE COSTS .
THEREFORE WE ABLE TO CONTROL THE LABOUR COSTS , IN THE MANUFACTURING PROCESS . HENCE WE ARE VERY REASONABLE IN THE SELLING PRICE OF MILL .
4. DO YOU HAVE DIFFERENT STANDARDS / NORMS OFFERED FOR THE MILL .
WE ONLY OFFER MILL WITH THE INTERNATIONAL ACCEPTED QUALITY , TO MAKE SURE THE BUYER IS SAFE ALL THE TIME .
5. HOW YOU MAKE THE PAY BACK PERIOD POSSIBLE IN SHORT TIME ??
THE MILL HAS HIGH PRODUCTIVITY , IT SAVES LOT OF ELECTRIC POWER , CHEMICAL CONSUMPTION COSTS , THE QUALITY OF LATEX PRODUCT IS IMPROVED , SAVES THE SPACE COSTS , LOW PREVENTIVE MAINTENANCE COSTS , LOW COSTS OF TOTAL BEADS TOP UP COSTS , ALL THIS ADDS UP TO A GREAT FIGURE . WE HAVE BEEN SELLING THE MILLS BRISKLY IN MALAYSIA DUE TO THIS MAIN FACTORS .
6 . HOW DO YOU COMPARE THE COST OF MILL WITH THE COST OF BALL MILL ??
YES WHEN CONSIDERING THE COSTS MAIN CRITERIA , SHOULD BE EQUAL PLATFORM  COMPARISON .
SAY IF YOU ARE TAKING INTO THE COST OF A MILL WITH 20 HP / PM 20 MILL ,
IT GIVES 1000 KGS SLURRY / 8 HOUR WORKING ,
i. e. 20 HP X 8 HRS = 160 HP Hrs , IT MAKES 7 HP X 24 HRS , AS IF THE MILL ,
IF OPERATED 24 HRS , WOULD BE NEEDING JUST 7 HP MOTOR ONLY
SO SIMILARLY , WE HAVE TO ACCOUNT FOR THE COSTS OF MANY AND MANY BALL MILLS REQUIRED TO GIVE THE AVERAGE OF 1000 KGS SLURRY PER DAY / 24 HOURS . INCLUDING THE COSTS OF SPACE , REPLACEMENT BALLS FOR THE MANY MILLS , COSTLY REPAIRS , TOTAL POWER USED TO MOVE THE MANY MILLS .
CERTAINLY THE MANY BALL MILLS CAN NOT BE OPERATED WITH JUST 7 HP MOTOR , AS IT IS IN THE CASE OF PEARL GRINDER MILL .
7. YOU ARE SELLING THE NEW TECHNOLOGY MILLS TO NEW PROJECTS COMING UP

NO MAINLY , OUR MILLS ARE INSTALLED BY THE CURRENT BALL MILL USERS ONLY  ,.
THIS IS DUE TO THE LOT OF SOUND BENEFITS DERIVED FROM THE INSTALLATION OF MILL ,
BY THE DIP INDUSTRY , THEY HAVE FOUND IT TO BE MORE ECONOMICAL
TO RUN DISPERSIONS DEPARTMENT WITH THE  NEW TECHNOLOGY MILL ,
AND SCRAP THE OLD & OUT DATED BALL MILLS
( AS BALL MILLS ARE VERY MUCH EXPENSIVE TO RUN AS COMPARED TO THE PEARL GRINDER MILLS ) ,
BY EXPERIENCE THEY ALSO KNOW THAT THE A SHORT PAYBACK PERIOD OF
LESS THAN ONE YEAR , MAKES THE INVESTED MONEY TO COME BACK QUICKLY .
HENCE THEY DO NOT FEEL THE PINCH OF BUYING THE NEW CAPITAL MACHINES ,
AS OTHERWISE THEY WILL BE LOOSING THE SIMILAR OR
EVEN HIGHER SUMS IN OPERATING THE EXISTING THE BALL MILLS IN ANY CASE ,
SO WHY NOT THE SAVE THE LOSSES AND ALSO UPDATE THE DISPERSIONS DEPARTMENT ,
WITH THE  NEW MODERN HI TECH PEARL GRINDER MILLS .

PLEASE FEEL FREE TO CONTACT US FOR THE LIST OF CUSTOMERS ,
WE WILL BE RATHER HAPPY TO GIVE THE PROPER REFERENCES .

 

FREQUENTLY ASKED QUESTION ABOUT THE
TECHNICAL CAPABILITY OF  THE SUPER DISPERSION MILL.
1.  YOUR MILLS ARE DESIGNED FOR WHAT PARTICLE SIZE ??
THE MILL ARE DESIGNED FOR THE ONE TO TWO MICRONS LEVEL FOR THE LATEX CHEMICALS .
HOW EVER WE HAVE MILLS ALSO FOR 100 % BELOW ONE MICRONS DISPERSIONS TOO .
2.  WHAT ARE INPUT PARTICLE SIZE TO THE MILL .
THE INPUTS CAN BE 20 TO 50 MICRONS , EVEN SOME CASE UPTO 100 - 150 MICRONS
ARE BEING USED .
3.  WHAT ARE EFFECTS OF THE DIFFERENT INPUT SIZES TO THE MILL .
OUR EXPERIENCE IS THE DIFFERENT IN INPUT DOES NOT MAKE MUCH OF DIFFERENCE TO THE WORKING OF MILL , IN TERMS OF THE OUT PUT VOLUME .
4.  CAN YOU ELABORATE MORE THE PRODUCTION VOLUME ASPECTS DUE TO POINT NO 2
THE PRODUCTION VOLUME MAY VARY FROM 10 % TO 15 % IN CASE OF 20 / 25 MICRONS INPUT TO 60 - 80 MICRONS INPUT .
5.  HOW MUCH SOLIDS CAN BE IN THE SLURRY INPUT TO THE MILL
THE SOLIDS CAN BE 35 % TO 50 % IN THE INPUT SLURRY , IN CASE OF LATEX CHEMICALS , HOW EVER WE HAVE SOME MILL OPERATING WITH 65 % SOLIDS IN THE SLURRY , HOWEVER THEY ARE DIFFERENT CHEMICALS , PLEASE NOTE .
6.  WHAT ARE RESIDENCE / DWELL TIME FOR THE CRUDE SLURRY IN THE PEARL GRINDER MILL TO GET
    THE SUPER FINE FINISH OF 1- 2 MICRONS ??
GENERALLY THE 4- 6 MINUTES TIME IS GOOD TO
MAKE  REQUIRED  1 - 2 MICRONS PARTICLE SIZE .
7. WHAT ARE TIMING FOR THE CONVENTIONAL MILLS LIKE BALL MILL AND
   WHAT ARE THE PARTICLE SIZE WE CAN GET .
THE TIMING ARE VERY WELL KNOWN THE USERS ARE FORCED TO USE THE BALL MILLS FOR 48 TO 72 HOURS DEPENDING ON THE CHEMICALS AND FINISHING REQUIRED , THE PARTICLES SIZE OBTAINED FROM THE MILL COULD BE 5 TO 8 MICRONS , WITH THE MARATHON TIMINGS GIVEN FOR THE PURPOSE .
8. WHAT ARE BENEFITS OF FINER PARTICLE SIZE OBTAINED FROM THE MILL ??
THE LATEX PARTICLES ARE KNOWN TO BE IN THE RANGE OF 5 MICRONS . THE CURATIVE CHEMICALS ARE SUPPOSED TO GET IN BETWEEN THE SPACES OF LATEX PARTICLES FOR THE CHEMICAL BONDING . THE FINER PARTICLES GETS VERY EASILY , IN THE SPACES AND NECESSARY BONDING / CHEMICALS ACTION ARE EASILY ACCOMPLISHED .
9. HOW THE BALL MILLED SLURRY REACTS WITH THE LATEX PARTICLES ??
THE LATEX PARTICLES BEING AROUND THE 5 MICRONS RANGE AND THE BALL MILLED PARTICLES ARE 5 TO 8 MICRONS , THE INTRODUCTION OF CHEMICAL CURATIVE IN THE LATEX PARTICLE SPACES IS NOT EASY AND THE SPECIALLY COARSER PARTICLES GETS REJECTED AND SETTLE DOWN IN THE LATEX COMPOUNDING TANK . THUS THE LOSS OF CHEMICALS , FURTHER THE USER SOME TIMES USES FORCED STIRRING OF LATEX IN THE COMPOUNDING TANK , BUT WHEN THE COMPOUNDING LATEX REACHES THE DIP LINE TANK , THE COARSER PARTICLES DOES SETTLE DOWN , CREATING PROBLEM OF CLEANING OF THIS TANK , THUS FORCING THE DIP LINE TO BE SHUT DOWN FOR SOME TIME , THUS MAKING LOSSES FOR THE BALL MILL OWNERS / USERS
10. WHAT IS THE STABILITY PERIOD FOR THE MILLED SLURRY
THE OBSERVATIONS ARE , MILLED SLURRY FINE AND GOOD FOR USE FOR 7 - 14 DAYS PERIOD . i.e. THE SLURRY CAN BE STORED ( WITH OUT STIRRER HELP  ) FOR 7 - 14 DAYS FOR THE PLANNED PRODUCTION ,
IN CASE OF THE CONVENTIONAL BALL MILL THE FINISHED SLURRY MUST KEPT STIRRING AT ALL THE TIME
TILL IT IS CONSUMED / USED ( IN SHORT TIME ONLY ) .