| Technical Advantages of Modern High Speed Pearl
Grinder Mill 1. The process time
is reduced from 72 hours to just 4-8 hours for the batch volume of
250/500/750/1000/1500/2000/2500 kgs of slurry, depending on the model of mill.
2. The power costs to run the Pearl Grinder Mill
is just 10 % to 15 % of Ball Milling.
3. The drastically reduced waiting period to get
the milled slurry in compounding of Latex, helps to plan faster the production.
4. 10 to 20 % of ball milling space is required
for pearl milling job.
5. The ease of processing volume between the 25
kgs to 500/1000 kgs batch size makes the mill very popular with the milling/compounding
section personnels.
6. The fall out of chemicals being almost
to ZERO VALUE, the losses of chemicals from latex is very low, thus all valuable chemicals
added to improve the quality is ensured to be present in the latex. Further loss of Down
Time to clean the lines due to fall out is also reduced a lot, thus saving to the cost of
running the dip lines.
7. Compact mill with much lighter weight.
8. Very low moving load ( between 20 to 80 kgs
)/inertia, while mill is in use, makes lot of power saving possible.
9. Possible to run the mill with slurry input of
10 to 25/30 microns to get below one - two micron average particle size, at the same time
the slurry inputs may go to higher value of 100 to 250 microns, still the machine giving
same below one micron average particle size, amazing task, impossible for the other type
of dispersions mills.
10. The products like
Sulfur/TiO2/ZnO/Antioxidants/Accelerators etc. are having similar milling time or similar
processing capability. (which is not the case with other type of mills).
11. The chemicals can be individually milled or
mixed and milled giving the similar best results in same time, is the uniqueness of pearl
grinder mill, highly appreciated by the user of mill.
12. The noise/vibration levels are very low,
making lot of saving of power bills.
13. The mills are provided generally with spares
good to run the mill trouble free for 2 years time (this feature is not provided by
other dispersion mill supplier).
14. Tools & Accessories are provided to run
the mill, very smoothly, very easy for production & engineering team to handle the
mill.
15. Built in safety features/electric interlocks
to prevent misuse/damages.
16. Very easy to run the mill/maintenance free
machine. Long time between the mean frequency of breakdown, makes the user of mill,
greatly comfortable, when the mill is installed to take care of critical dispersion duty.
17. The average costs of maintenance of the
mill, is very low, as the spares are priced at very reasonable price. (The generally
yearly expenses for mills is between US $ 400 to 1200, depending on the model of machine
& total time the mill is used), the figure of such maintenance costs if worked on the
basis of ton of slurry processed, turns to be very very small amount. (almost negligible
i.e. US $ 2 to 5 / 1000 Kgs. of slurry milled).
18. The layout/arrangement provided are, made
user friendly to ensure the mill can be operated & maintained by normally intelligent
work force, avoiding higher wage expenses of user to have highly technically skilled
workforce.
19. Free Services of Senior Engineer provided to
commission the mill at site of customer.
20. Last, but not the least, the payback period
is generally less than 12 months, had made the Pearl Grinder Mill, very much popular, with
the users of mill. |